Stormtrooper Armor Model Technical Plans

Utility Belt

The Utility Belt crosses the models body at the bottom of the abdomen. It hides the seam between the cod piece and the abdomen. It is easiest to create out of wood.




Length: 46 cm
Width: 8.5 cm
Height: 11 cm

Sculpting Material:

MDF Wood

Technical Diagrams:





Special Sculpting Techniques: Glue a few strips of MDF together to get to the proper 11 cm height. Shape the block into a curved surface. Create the utility boxes out of a seperate piece of wood and attach them temporarily so that they can be removed easily. This will prevent the mold from locking down during the vacuum forming process. The blocks shouldn't be perfectly square, they should taper in to allow them to be easily removed from the plastic.




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Jim Connolly
Charlotte, NC